A flow wrapper is an automated packaging system that surrounds products with a continuous flexible film. The machine forms long seals and cross seals to create a closed package.The completed package is often called a pillow pack because of its shape.Unlike manual packaging methods, flow wrapping machines are built for continuous production. This makes the equipment suitable for businesses that need to package large quantities efficiently.What Is the Flow Wrapping Process?Flow wrapping machinery uses a continuous roll of flexible film to produce repeatable sealed packs.1. Product FeedingProducts are carried into the machine by a conveyor or integrated feeding system.2. The Film Is Formed Around the ProductThe packaging film is shaped around each product as it moves through the machine.3. The Length Seal Is FormedThe machine seals the film lengthways so that it surrounds the product in a tube.4. End Sealing and CuttingThe machine creates end seals and then separates each pack from the film web.5. Pack ExitThe completed pillow pack leaves the machine ready for storage, transport or retail display.Why Use a Flow Wrapping Machine?Businesses often choose flow wrapping machines when they need faster production and repeatable packaging results.Increased Production RatesDepending on the machine model and product dimensions, a flow wrapper may package several thousand items each hour.Repeatable Pack PresentationThe machine applies consistent seals and pack formatting to every item. This can help produce a consistent presentation across a production run.Less Manual HandlingFlow wrapping machinery limits the need for employees to wrap every product by hand. Staff can therefore be assigned to other duties.Product ProtectionThe sealed film can shield products against dirt, moisture, contamination and handling damage during storage and transport.Flexible Packaging OptionsModern machines can package many product sizes and shapes using different flexible films.Common Flow Wrapping ApplicationsThe process can package products from several different sectors.Products frequently packaged in this way include: Individual or grouped biscuits Bakery products Chocolate and confectionery Fruit and vegetables Selected frozen products Medical devices Pharmaceutical goods Personal care products Domestic and consumer products Hardware components Its suitability for food and non-food applications makes flow wrapping a common packaging method in manufacturing.Flow Wrapping Film OptionsDifferent film materials can be used according to the packaging requirements.Common materials include: BOPP film Polyolefin packaging film Polyethylene film PET film The most suitable film depends on the product, required shelf life, desired presentation and production environment.When Is It Time to Use Flow Wrapping Machinery?Many businesses move to automatic flow wrapping when manual packaging begins to restrict production.Signs that an upgrade may be needed include: Your required packaging output is rising Hand wrapping creates a production bottleneck Pack appearance or seal quality is inconsistent Greater consistency is required Labour costs are increasing A suitable flow wrapper can raise output and produce more uniform packaging.Key Flow Wrapper FeaturesSeveral factors should be considered when selecting flow wrapping machinery.Important features include: Packaging speed here Supported product dimensions Fast and straightforward changeovers Photocell registration for printed films Integrated date or batch coding Compatibility with automatic feeding systems Clear operator controls Reliable sealing performance Your product range, packaging volume and projected demand should guide the final machine specification.Flow Wrapping Versus Shrink WrappingBoth systems package products in flexible material, although their operating methods differ.Flow wrapping machinery forms film around the product before applying length and end seals.A shrink wrap machine surrounds the product with shrink film before applying heat to tighten the material.The right method depends on the required appearance, product type and handling conditions after packaging.Flow Wrapping Machine IntegrationIn many cases, yes. Flow wrapping machinery can often be integrated with equipment already in use.Compatible equipment may include automatic feeders, conveyors and labelling systems. This allows manufacturers to increase packaging output without rebuilding the entire production process.Flow Wrapping Machinery from KempnerKempner has supplied packaging machines and materials across the UK for over five decades.Its range includes horizontal and vertical flow wrapping systems for food and non-food products.Machines can be supplied with printed-film registration, optional coding systems and tailored configurations.The company offers installation, start-up support, servicing and continued technical help. These services can help businesses maintain reliable packaging performance.Flow Wrapping Machine FAQsWhat Is the Purpose of Flow Wrapping Machinery?A flow wrapping machine wraps separate products in flexible packaging film and produces closed pillow-shaped packs. These packs can provide protection during handling, distribution and display.Is Flow Wrapping Suitable for Food Products?Yes. Flow wrapping is widely used for biscuits, cakes, sweets, snack products and produce. It provides a hygienic sealed pack.Are Flow Wrappers Suitable for Non-Food Items?Yes, they can. Manufacturers use flow wrapping machinery for pharmaceutical products, medical devices, hardware, cosmetics and consumer goods.How Fast Can Flow Wrapping Machines Operate?Packaging speed is affected by the equipment model, pack format and item being handled. Many high-performance machines can produce several thousand sealed packs in an hour.